Modeling of axisymmetric deformation processes with taking into account the metal microstructure

The article describes the state of the art computer simulation in the field of metal forming processes, the main problem points of traditional methods were identified. The method, that allows to predict the deformation distribution in the volume of deformable metal with taking into account of microstructure behavioral characteristics in deformation load conditions, was described. The method for optimizing computational resources of multiscale models by using statistical similar representative volume elements (SSRVE) was presented. The modeling methods were tested on the process of single pass drawing of round rod from steel grade 20. In a comparative analysis of macro and micro levels models differences in quantitative terms of the stress-strain state and their local distribution have been identified. Microlevel model also allowed to detect the compressive stresses and strains, which were absent at the macro level model. Applying the SSRVE concept repeatedly lowered the calculation time of the model while maintaining the overall accuracy.